24 Calea Urseni, Giroc, jud. Timiș, ROMÂNIA
sales@mvtech.ro
service@mvtech.ro
+40 729161419
Cleaning Equipment3D AOI & AXIManual InspectionManufacturingBoard HandlingX-Ray Component CounterTest – ICT & Flying ProbeManual X-Ray Inspection
SYSTRONIC CL420
Automatic cleaning system for stencils
A practical and ergonomical designed one chamber cleaning system for the middle up to high throughput in the field of stencil cleaning.
The efficient compact cleaning system with rinsing function.
CHARACTERISTICS:
- Small space requirement
- Solid stainless steel construction
- Compact cleaning system with rinsing function
- Low investment
- Automatic cleaning process
- Optional fine filter system
- Easy to handle, fast and economical cleaning system
SYSTRONIC CL500
Automatic three chamber cleaning system for stencils and misprints
This fully automated high-end three chambered cleaning system is ideal for middle up to high throughput of stencils. It allows the cleaning of MISPRINTS and STENCILS within the same process.
The three cleaning procedures take place in separate chambers. Short cycle times arise because of the parallel procedures of cleaning and drying.
The SYSTRONIC CL500 in stainless steel design offers you a perfect separation of the media: a savings effect because of low mixing and evaporation which pays.
CHARACTERISTICS:
- Solid stainless steel all around
- Max. size of stencil 750 x 800 x 40mm
- Loading and unloading within separate chambers
- Parallel procedure of cleaning and drying process
- Extrem short cycle times
- Lowest possible usage of cleaning media
SYSTRONIC CL300
Automatic one chamber spray cleaning system for solder frames and condensate flux traps
The functional single-chamber spraying system is especially suitable for middle up to high throughput of SOLDER FRAMES and CONDENSATE FLUX TRAPS.
This system can be loaded ergonomically by a three-way loadable frame holder cart. The cleaning system is PLC controlled and can be operated and programmed via touch-screen.
CHARACTERISTICS:
- Extremly large and flexible intake capacity for parts to be cleaned
- Fully automatic multi phase process
- Easy handling
- Superb drying with high air exchange
- Very low maintenance and service
SYSTRONIC CL900
Automatic batch pcb cleaning system
The fully automated single chamber cleaning unit CL900is the ideal solution for Ultrafine cleaning of printed circuit boards.
Four rotating spray arms, special PCB tray, high volume circuit cleaning and rinsing of the customized versions provide shadow-free cleaning of your components and guarantees in connection with the effectively designed drying short process times.
The CL900 shines with its compact stainless steel housing, which includes all mounting parts and functions.
The monitoring of the rinse water residue contamination, and the provision of all relevant processes as a file, are parameterizable and accessible via the touch panel of the CL900.
A sophisticated system for optimum cleanliness.
Characteristics:
- batch construction
- robust stainless steel construction
- Spray-in Air Cleaning and Rinsing with 4 Sprayarms
- Different rinsing funktions available (Option)
- Use of different cleaning media in separate tanks (Option)
- Traceability secures process
- Different User Levels provide security
V510i Optimus 3D
Advanced 3D Optical Inspection System (AOI)
The V510i Optimus 3D AOI system is a next generation solution for the SMT line, offering the powerful 3D inspection capabilities.
V810i S2EX
Advanced 3D X-ray Inspection System (AXI)
World fastest and best test coverage AXI system for PCB SMT assembly line
V310i : Advanced 3D Solder Paste Inspection (SPI)
95% part similarity between 3D AOI and 3D SPI able to share the same wear and tear spare part with 3D AOI.
V910i
Advanced Robotic Vision System (ARV)
The V910i system is a next generation solution for the Final Product Inspection, specifically designed for SSD Inspection with 3X higher inspection throughput.
U30 Ultra HD (4K)
Digital Inspection Microscope
Specifications:
| SYSTEM | |
|---|---|
| Video Output | Ultra HD 2160p/30, switchable to Full HD 1080p/60 (by Software and Remote Camera Control). HDMI type A Female connector on rear panel |
| Imager | 8.5 Mpixels. 3840(H) x 2160(V) 16:9 format. Progressive scan CMOS image sensor |
| Onboard Controls | Zoom, Iris, Auto Focus on/off, White Balance, 4K to Full HD format swap |
| Remote Control Unit (optional ) | Zoom, Iris, Manual/Auto Brightness, Manual/Auto Focus, White Balance, Picture Quality Mode, Display Text, Haircross overlay, Image Rotate, Image Freeze, Memory Save/Recall (2 pcs), Foot-switch, Video Output Format and Frame Rate. |
| Illumination | Integrated Long-life 18x UB pure white LEDs with direction adjustment |
| Size | 395 x 240 x 360 mm including metal base |
| Weight | 4.5 kg, including metal base |
| OPTICS | |
|---|---|
| Lens system | 30:1 Zoom with Auto Focus |
| Working distance | 228 mm ( from lens to object ) |
| Magnification at x1 zoom factor | ~ 2.0x on 28″ monitor ( ~ 6.5x with +10 lens) |
| Magnification at x30 zoom factor | ~ 60x on 28″ monitor (~ 196x with +10 lens) |
| Field of View at x1 zoom factor | ~ 300 x 168 mm (93 x 51mm with +10 lens) |
| Field of View at x30 zoom factor | ~ 10 x 5.6 mm (3.1 x 1.7mm with +10 lens) |
F30 Full HD All-in-One Digital Inspection Microscope
FHD Video Microscope
Integrated Stand and Built-in LED Illumination
Specifications:
| SYSTEM | |
|---|---|
| Video Output | Full HD 1080/59.94p switchable to Full HD 1080/50p (by Remote Camera Control). HDMI type A Female connector on rear panel. |
| Imager | 3.2M pixels. 1920(H) x 1080(V) 16:9 format progressive scan |
| Onboard Controls | Zoom, Iris, Auto Focus on/off, White Balance |
| Remote Control Unit (optional ) | Zoom, Iris, Manual/Auto Brightness, Manual/Auto Focus, White Balance, Picture Quality Mode, Display Zoom Factor, Hair-cross overlay, Image Rotate, Image Freeze, 2 Memory Save/Recall |
| Illumination | Integrated Long-life 18x UB pure white LEDs with direction adjustment |
| Size | 395 x 240 x 360 mm including metal base |
| Weight | 4.5 kg, including metal base |
| OPTICS | |
|---|---|
| Lens system | 30x optical zoom with Auto Focus |
| Working distance | 228mm ( from lens to object ) |
| Magnification at x1 zoom factor | 1.9x on 24″ monitor. (~ 5.7 x with +10 diopter) |
| Magnification at x30 zoom factor | 56x on 24″ monitor. (~ 170x with +10 diopter) |
| Field of View at x1 zoom factor | ~ 270 x 151.9 (~ 93 x 51 mm with +10 diopter) |
| Field of View at x30 zoom factor | ~ 9.3 x 5.2 mm (~ 3.1 x 1.7 mm with +10 diopter) |
RS-1 Placement Solution
Smart Fast Modular Mounter
JUKI’s RS-1 stands for the next generation of placement!
This flexible well-rounded system makes product changes easier, increases productivity and as a result helps achieve optimal line utilisation.
The revolutionary placement head with its unique design offers a high degree of flexibility and displays a safe investment for future demands in production.
SPECIFICATIONS
Board Size
max. 650 mm × 370 mm (single clamping)
max. 950 mm × 370 mm (double clamping)
max. 1,200 mm × 370 mm (double clamping)*1
Component Height
25 mm
Component Size
0201*2 (metrisch) ~ 74 mm / 50 × 150 mm
Placement Rate
Optimum:
42,000 CPH
IPC9850:
29,000 CPH
Placement Accuracy
± 0.035 mm (Cpk ≥ 1)
Feeder Spaces
max. 112*3
Power Supply
200 – 415 VAC, 3-phase
Apparent Power
2.2 kVA
Operating Air Pressure
0,5 ± 0,05 MPa
Air Consumption
max. 50 L / min
Machine Dimensions (W × D × H)
1,500 × 1,810 × 1,440 mm
Mass (approximately)
1.700 kg
Revolutionary Head Design
JUKI’s RS-1 includes a groundbreaking new head design that is currently unique in the industry! It includes a fully automated, height-adjustable centring system that allows for the individual adjustment of the head system. This increases throughput to a maximum regardless of the product. The Z travel distance is therefore reduced to the required minimum while user intervention is no longer required.
High Speed
The machine’s top speed of up to 42,000 CPH (optimum) is achieved by a single placement head with eight nozzles, supported by the unique head design that reduces travel time and path for each placement operation.
High Flexibility
The RS-1 supports a broad range of components with sizes between 0201 (metric) to 74 mm (square) or 50 × 150 mm (rectangular). The standard component hight of up to 25 mm punctuates the high flexibility of the machine.
Highest Speed
JUKI’s JM-100 convinces with industry leading speed. The insertion speed of the THT components is 0.6 seconds for the vacuum nozzle and 0.8 seconds for the gripper nozzle.
Recognition of various component heights
The new “Takumi head” has 8 nozzles and is equipped with a height-adjusting laser to optimize speed. This head can handle a wide
range of components while maintaining the maximum speed.
Active Clinching
The new active clinching unit supports turn-in, turn-off and N-bend to prevent components from lifting during the reflow soldering process.
JM-100 Insertion Solution – THT
Multi Task Platform
Best speed in this category. Significant speed increase over previous generation.
Component insertion time down to 0.6 seconds for vacuum nozzle and 0.8 seconds for gripper nozzle.
SPECIFICATIONS
PWB size
1 time clumping 50 × 50 mm ~ 410 × 360 mm
2 times clumping 50 × 50 mm ~ 800 × 360 mm
Component Height
max. 30 mm
Component size
Laser recognition: 0603 (metric) ~ 50 mm (square)
3 D Sensor: 3 mm (square) ~ 40 x 25 mm
Insertion speed
Vacuum: 0.6 sec / part*1 *3 *4
Gripper: 0.8 sec / part*2 *3 *4
Placement accurancy
Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm
Feeder capacity
Tape feeder in case of 8 mm tape: 56
Power supply
200 to 415 V AC 3-phase
Apparent power
1.8 kVA
Operation air pressure
0,5 ± 0,05 MPa
Air consumption
75 L / min
Machine dimension (W × D × H)*5
1,500 × 1,500 × 1,450 mm
Weight (approx.)
1,300 kg
G-TITAN Screen-Printing Solution
Screen-Printer
JUKI’s new G-TITAN is equipped with premium quality functions empowering the JUKI Screen-Printing Solution on its path to Industry 4.0 and “Lights-Out-Manufacturing”.
Ease of use is provided due to a brand new GUI – Graphical User Interface – which is operated via touch screen. G-TITAN supports circuit boards of sizes up to 510 × 510 mm and therefore addresses its demands towards the mid-size segment.
Innovative novelties such as the Opti Paste Control – OPC – as well as the Quality Print Control – QPC – represent useful individual functions to achieve optimised paste consumption, higher level of automisation and avoidance of printing errors during the screen-printing process.
SPECIFICATIONS
PCB
PCB Size (L × W) min. 50 × 50 mm / max. 510 × 510 mm
PCB Thickness min. 0.4 mm / max. 6 mm
PCB Margin 3 mm
PCB Weight max. 5 kg
Stencil
Frame Size (L × D) min. 470 × 370 mm / max. 737 × 737 mm
PCB Handling and Transport
Side Clamp
Retractable Top Clamping (for thin / warped PCB)
Adjustable Clamping Pressure
Print
Number of squeegee heads 2
Squeegee Contact Pressure 0.5 – 10 kg
Print Speed 10 – 200 mm per second
Machine Properties and Dimensions
Print Accuracy ± 18 µm
Cycle Time (without printing and cleaning) < 8.5 seconds
Dimensions (L × W × H) 1,240 mm × 1,560 mm × 1,490 mm
Weight 1,200 kg
PC and Software
Operating Sysem Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC
Operating Requirements
Power Supply 220 V ± 10 %, 50 / 60 Hz AC
Compressed Air 6 bar
Standards (selection)
Automatic Stencil Cleaning, 2D SPI, PCB vacuum fixation, measurement of solder paste thickness, set of PCB support tools, 3 years of a JUKI warranty
Available Options and Accessories (selection)
Automatic Solder Paste Bead Dispenser, Grid tools for supporting the PCB, closed-loop SPI, air conditioning in process area, UPS, integrated code reader, MES interface
Automatic Solder Paste Bead Dispenser
A predefined paste quantity is automatically applied along the squeegee while maintaining 15 mm of reel diameter. Thus, solving the issue of overflowing paste.
Stencil Vent Inspection System
Using the indicator field mounted above as well as the CCD camera underneath, the system inspects the stencil vents and eliminates defects from the beginning. The system warrants premium printing quality for each PCB model.
Efficiency
During the fully automatic import and export of components of up to 54 reels there is no user intervention necessary. In the meantime, the employee can easily work on another task at hand. On top of that the automated storage saves valuable time, which would be lost when using a traditional high-bay racking system for the manual picking and packing as well as the retrieval of material.
Space-Saving Solution
The ISM UltraFlex 3600 flexible storage solution enables the storage of up to 3,644 7“ reels on an effective area of just 3.6 m². Alternatively the storage of a maximum of 906 15“ reels is possible. Combining both case sizes, ideally 1,940 7“ reels as well as 426 15“ reels can be stored in one single system.
Error Elimination
The fully automatic storage system prevents human allocation errors. Because every substance is scanned and photographed during import and export, each source of error is entirely eliminated. In addition the internal systems software can report back to the in-house ERP system on imported material as well as possible missing parts.
Humidity Control Module
With help of the optional humidity control module it is possible to constantly adjust and monitor the humidity within the system. Hereby maintaining an internal environment below 5 % RH and thus protecting sensitive components from humidity. On top of that the software keeps record of the predominant humidity during the whole storage cycle of the component.
ISM UltraFlex 3600 Storage Solution
Intelligent Storage Management
An intelligent and efficient storage management is turning into the key success factor regarding SMT manufacturing. Hereby ensuring an ideal output while simultaneously securing the increasing flexibility of the product program.
Our ISM storage management system provides you with this intelligent and flexible storage solution and helps you refocus on your value-adding activities. Using the ISM UltraFlex 3600 you will be able to flexibly store up to 3,644 reels, monitor them intelligently as well as oversee the fully automatic import and export of the components.
SPECIFICATIONS
Dimensions (L × W × H)
2,520 × 1,450 × 2,400 mm (height adjustable up to 2,600 mm)
Transport height
2,350 mm
Weight
1,000 kg (empty), 1,500 kg (full)
Power Consumption
max. 0.2 kWh – 0.4 kWh (without Humidity Control Unit)
max. 0.4 kWh – 2 kWh (with Humidity Control Unit)
Operating System
Microsoft Win 7 / Win 8 / Win 10, Microsoft Win Server 2008 / 2012
Handling
Touchscreen, keyboard / mouse and hand scanner
Control System
Up to 12 dehumifiers assimilable for humidity control
RS 800 Soldering Solution
Reflow Soldering Oven
JUKI’s RS 800 8-zone reflow-soldering oven embodies the best compromise between cost and effectiveness, floor space and energy consumption.
With its 8 zones even complex soldering profiles can be constructed. 2 cooling zones ensure a suitable cooling down of the printed circuit boards after the soldering process.
SPECIFICATIONS
Process Characteristics
Number of Heating Zones 8
Number of Cooling Zones 2
Total heated length 3,120 mm
Total cooled length 800 mm
Temperature Range Heating Zones 20 – 300 °C
High-Temp-Option (up to 350 °C) optional
Separate Top and Bottom control of temperature
Blower Fan top and bottom
Blower Fan frequency separately controllable in zones
Warm-up time approx. 35 Min.
Nitrogen Option optional
External Water Cooling for flux residue standard with nitrogen ovens
∆T Crossprofile < ±2 °C
PCB handling and transport
PCB width min. 50 mm / max. 460 mm
PCB space top 25 mm / bottom 30 mm
Conveyor speed range 30 – 200 cm / min
610 mm PCB width option
Transport of PCB on Mesh / Pin conveyor chain
Centre Board Support optional
Conveyor direction Righ-Left optional
Machine properties and dimensions
Dimensions (L × W × H) 5,380 × 1,320 × 1,505 mm
Weight 2,400 kg
PC and Software
Operating System Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC
Operating Requirements
Voltage Supply 400 V / 3 Phasen
Average power required during warm-up 30 kW / 9 kW
Exhaust Volume 2 × 10 m³ / min
Nitrogen (optional) 5 bar
Operating Environments 5 – 40 °C, 20 – 65 % RH
Standards (selection)
Automatic chain oiling system, UPS, Board-Drop / Jam-Alarm, On-Off-Timer, 3 years of a JUKI warranty (incl. blower fans / heating elements)
Available options and accessories (selection)
Dual lane configuration, automatic setting of conveyor width and CBS position
Best compromise between floor space, energy consumption and flexibility during profile construction.
Very good thermal properties (∆T Crossprofile < ±2 °C).
Low energy consumption as well a short warm-up period.
Available as a nitrogen oven, with a dual lane or with a large printed circuit board width.
Soldering flux deposit due to a condensate trap, optional with nitrogen.
Numerous useful functions already incorporated without extra charge.
3-year warranty on ventilators and heating elements.
Magazine loader ce type (ALD-12CE)
Automatically loads PCB’s of magazine and transfers to next process
Features
- SMEMA interface
- Dual clamps to prevent magazine wrap
- Easy operation with “Easy S/W”
- Compact design
- LED tower light
- Alarm code display
- PCB pushing guide
Options
- 2 Kids selectable magazine size
- Touch screen
- High speed magazine exchange (19 sec.)
- Aux. Buffer conveyor
- 2 Rack magazine capacity (Up:2, Down:3)
- PCB damage prevention (Jam detection)
| MODEL | TYPE | RACK | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | AIR | WEIGHT(Kg) |
| ALD-12CE | S | 3 | 330×250 | 50×50 | 1170x810x1670 | 0.3kVA | 0.5±0.1 | 180 |
| Y | 3 | 440×330 | 50×65 | 1480x922x1670 | 0.3kVA | 0.5±0.1 | 200 | |
| L | 3 | 530×375 | 50×60 | 1765x1022x1670 | 0.3kVA | 0.5±0.1 | 220 | |
| XL | 3 | 530×460 | 50×100 | 1765x1092x1670 | 0.4kVA | 0.5±0.1 | 240 | |
| 2XL | 3 | 610×460 | 50×100 | 1988x1092x1670 | 0.4kVA | 0.5±0.1 | 250 |
Magazine unloader ce type (AUD-12CE)
Automatically unloads PCB’s transferred from previous and store them into magazine at the end of preduction line
Features
- SMEMA interface
- Dual clamps to prevent magazine wrap
- Easy operation with “Easy S/W”
- Compact design
- LED tower light
- Alarm code display
Options
- 2 Kids selectable magazine size
- Touch screen
- High speed magazine exchange (19 sec.)
- Auto width control system of pusher conveyor
- 5 Rack magazine capacity (Up:2, Down:3)
- PCB damage prevention (Jam detection)
| MODEL | TYPE | RACK | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | AIR | WEIGHT(Kg) |
| AUD-12CE | S | 3 | 330×250 | 50×50 | 1670x810x1670 | 0.3kVA | 0.5±0.1 | 200 |
| Y | 3 | 440×330 | 50×65 | 2080x922x1670 | 0.3kVA | 0.5±0.1 | 220 | |
| L | 3 | 530×375 | 50×60 | 2550x1022x1670 | 0.3kVA | 0.5±0.1 | 240 | |
| XL | 3 | 530×460 | 50×100 | 2550x1092x1670 | 0.4kVA | 0.5±0.1 | 260 | |
| 2XL | 3 | 610×460 | 50×100 | 2820x1092x1670 | 0.4kVA | 0.5±0.1 | 270 |
Link Conveyor (ACC-60S)
Used to connect equipment effectively in the production line trough SMEMA interface
Features
- PLC control
- SMEMA interface
- Buzzer, LED display
- Compact design
- Durable structure of double based plate
Options
- Auto width control system
- ESD safety cover
- Coneyor speed control
- Holding more than 2 PCB’s by stopper or individual opreation
- Front door
- PCB cooling fan
| MODEL | TYPE | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | WEIGHT(Kg) |
| ACC-60S | S | 330×250 | 50×50 | 600x600x910 | 0.1kVA | 80 |
| ACC-60Y | Y | 440×330 | 50×50 | 600x680x910 | 0.1kVA | 90 |
| ACC-60L | L | 530×375 | 50×50 | 600x740x910 | 0.1kVA | 100 |
| ACC-60XL | XL | 530×460 | 50×50 | 600x810x910 | 0.1kVA | 110 |
| ACC-602X | 2XL | 610×460 | 50×50 | 800x810x910 | 0.1kVA | 130 |
Buffer stacker Magazine Type (AMB-11S)
Store NG PCB’s and transfers Good PCB’s located to the next AOI inspection process
Features
- SMEMA interface
- NG stack in FIFO/LIFO and Loader/Unloader function available
- PCB damage prevention function
- Touch screen operation
- Dual clamps to prevent magazine wrap
- Compact design
- LED tower light
Options
- Aux, Buffer conveyor
- High speed magazine exchange (19 sec.)
- Auto width control system of pusher conveyor
- Cooling fan
| MODEL | TYPE | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | AIR | WEIGHT(Kg) |
| AMB-11S | S | 330×250 | 60×60 | 950x1265x1130 | 0.3kVA | 0.5±0.1 | 220 |
| AMB-11Y | Y | 440×330 | 60×60 | 1180x1335x1130 | 0.3kVA | 0.5±0.1 | 240 |
| AMB-11L | L | 530×375 | 60×60 | 1325x1415x1130 | 0.3kVA | 0.5±0.1 | 260 |
| AMB-11X | XL | 530×460 | 60×60 | 1325x1960x1130 | 0.3kVA | 0.5±0.1 | 270 |
| AMB-112X | 2XL | 610×460 | 60×60 | 1490x1960x1130 | 0.3kVA | 0.5±0.1 | 280 |
XRH Count
The XRHCount is the leading contactless counting system for electronic components. To prevent production line stops the system delivers the exact amount of components directly into the warehouse management databases. Combined with an unmatched speed and accuracy this system will revolutionize slow and costly processes.
The XRHCount is the leading contactless counting system for electronic components. To prevent production line stops the system delivers the exact amount of components directly into the warehouse management databases. Combined with an unmatched speed and accuracy this system will revolutionize slow and costly processes.
The cabinet has a footprint of 1.25m x 0.85m, a height of 2.2m and is certified by the German TÜV. Significant is that there is no X-ray leakage, an automatic drawer, automated label printing and an interface to all common warehouse management systems. The system is also designed to provide maximum safety and an ergonomic working position for the operator.
VisiConsult has certified representatives and service partners all around the world. This guarantees a very short response time for first level support in regional language. As the system is very easy to operate we include a supervisor training that entitles the customer to train their own operators. This makes the XRHCount very prone to employee fluctuation.
VisiConsult developed the first automated component estimation system that makes a prior type selection obsolete. This decreases the handling time and leads to robust counting results. The consequence is that even new types can be processed by the system if a similar type is already implemented in the type database. The system will just detect the similarity and automatically use the best match. In case of a completely new type a warning is shown and the reel can be submitted to the VisiConsult Counting Cloud. For detailed explanation please refer to the data sheet below.
- Supports components on reels, belts and in trays
- Automatic type estimation makes bar code scanning obsolete
- Fast and accurate contactless counting of SMD components
- Robust industrial design for a maximum reliability and lifetime
- Embedded into all major ERP/MES systems
- Barcode scanner and label printer interface
Sparrow MTS 30
19 inch In-Circuit Test System
The Sparrow offers maximum flexibility and test capability in a small footprint.
- Up to 1,152 pins
- 19 inch – easy integration into a standard rack
- Very small footprint
- Fast Access Interface (FAI) – quick exchange interface for easy maintenance
- Real parallel test: easy implemention of Lambda edition
DESCRIPTION
The Sparrow MTS 30 is a 19“ test system that can be integrated into any standard rack. The In-Circuit tester can also be used as benchtop test system. With this compact and flexible tester you can perform both analog and digital In-Circuit and functional tests.
In spite of its small footprint the Sparrow features 9 slots for module cards with up to 1,152 test pins, which are available as analog or hybrid pins or even a combination of the two. In addition, the benchtop tester can accommodate up to four programmable power supplies. With the proven In-Circuit and functional test modules you can handle a majority of the possible test scenarios simply and economically.
FEATURES
- Maximum no. of networks 1,152
- Maximum board size (mm) Unlimited
- Interface Cable
- System size (LxWxD) 483 x 178 x 5,700
- Format 19″ housing, flexible
- Possible versions analog, hybrid & Lambda edition
- Maximum fixture pin number 1,152
FIXTURES
Ideal for
Inline handlers (board and fixture), since the device is small and compact.
Basically any interface is possible using a fixture adapter (e.g. Pylon or Virginia Panel)
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
FIXTURES
Ideal for
Fixtures can make double-sided contact
Fixtures can use rigid needles which are well suited for short distances and small pads
Works with the compressed air fixture press
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
Eagle MTS 180
In-Circuit Test System with Pneumatic Press
The Eagle enables inexpensive testing with low-cost fixture solutions.
- Up to 3,456 pins at 5,500 N
- Economical fixture Solutions
- Pneumatic press
- One-Touch Fixture: Interface for fast exchange of fixtures
DESCRIPTION
The Eagle MTS 180 is our most economical solution for high-volume production. The in-circuit tester is equipped with a press, so that you can dispense with expensive vacuum fixtures. The pneumatic press allows you to develop even highly complex fixtures at minimal cost.
Our Eagle at 5500 N can be equipped with up to 3456 analog and hybrid in-circuit test pins, making it the ideal test system for EMS service providers and high-volume production. In addition, the test system can be equipped with functional modules for greater fault coverage or configured as a function tester.
FEATURES
- Maximum no. of networks 3456
- Maximum board size (mm) 430 x 310
- Interface Pneumatic press
- System size (LxWxD) 1000 x 1700 x 860
- Format Pneumatic press, economical fixture solutions
- Possible versions analog, hybrid & Lambda edition
- Maximum fixture pin number 3456 (at 5500 N)
Sigma MTS 300
In-Circuit Test System with Vacuum Interface
The Sigma is multifunctional. It offers a lot of space for modules and functions, with a small footprint.
- Up to 3,456 pins
- Small footprint (<1m²)
- Vacuum or cable interface available
- Short measuring paths
- Real parallell test with Lambda edition
DESCRIPTION
Our Sigma MTS 300 has been designed for high throughput capability and with up to 1000 measurements per second it is one of the fastest in-circuit testers on the market. The test system can check your circuit boards with up to 3456 analog, 1664 hybrid or a combination of both test points. The Sigma puts flexibility, high fault coverage and simple programming at the fore.
You can use the modular test system for analog and digital in-circuit testing, vectorless testing, functional test, boundary scan and memory programming. Thanks to the non-multiplexed pin architecture it is also possible to use fixtures and test programs from other test systems.
FEATURES
- Maximum no. of networks 3456
- Maximum board size (mm) Unlimited
- Interface Vacuum or cable
- System size (LxWxD) 930 x 830 x 900
- Format Vacuum interface, short measuring distances
- Possible versions analog, hybrid & Lambda edition
- Maximum fixture pin number 3456
FIXTURES
Ideal for
Standard interface uses vacuum
Cable interface is also possible
Basically any interface is possible using a fixture converter (e.g. Pylon or Virginia Panel)
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
FIXTURES
Ideal for
Includes a pneumatic fixture placement aid
Basically any interface is possible using a fixture converter (e.g. Pylon or Virginia Panel)
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
Omega MTS 888
High Performance In-Circuit Tester
The Omega is our high performance tester, which offers the highest number of test pins.
- Up to 7,040 pins
- Swiveling interface for ergonomic Operation
- Pneumatic fixture lowering
- Short measuring paths
DESCRIPTION
Our highly ergonomic Omega MTS 888 offers not only a healthy workstation but also an extremely high-performance test system with 7040 test pins. Here we have developed a height-adjustable and tiltable high-performance tester that allows you to construct the fixture even while the test program is being developed.
Since each channel can be assigned to its own logic family, fixture construction is made much simpler. The in-circuit tester can also be configured as a functional tester. Here simply use our various modules, such as the frequency-time measuring unit, analog in-/output, or voltage sources.
FEATURES
Maximum no. of networks 7040
Maximum board size (mm) Unlimited
Interface Vacuum or cable
System size (LxWxD) 1500 x 860 up to 1060 (adjustable) x 750
Format High pin count, high-performance tester, ergonomic
Possible versions analog, hybrid & Lambda edition
Maximum fixture pin number 7040
Condor MTS 505
Flying Probe Test System
The Condor can combine different test methods and can therefore be used universally for all test strategies.
- 4-head flying probe system
- Universally applicable for all test methods
- Frontloader (manual loading), also available in-line
- Printed circuit boards without test points
- Optional fixture with up to 1,012 fix pins
DESCRIPTION
Our Condor MTS 505 flying probe tester requires no fixture and is therefore ideal not only for traditional production, but also for prototyping and low-volume production. Thanks to the four movable test heads it offers high adaptation depth and test coverage. The optional use of fixed test pins on the underside of the test object means you can also shorten the test time while increasing the test coverage. The Flying Probe test system is equipped with a digital color camera (CMOS) with GigE Vision interface to accurately determine the position of the probe and device under test (DUT). It is attached to one of the four test heads and contains optics, as well as lighting.
Frontloader
The board to be tested is manually placed in the tester using a front pull-out with two-handed locking. The bed rails feature adjustable tabs for automatically fixing the board. Magnetic fixing pins, support pins etc. can also be positioned on the base plate of the pull-out.
FEATURES
- Maximum no. of networks unlimited
- Maximum board size (mm) 432 x 508
- Interface Test heads via VG terminal strips, 64-pin
- System size (LxWxD) 1550 x 2000 x 1200
- Format Fixtureless testing, manual loading
- Possible versions none
- Maximum fixture pin number 1012
In-Line
Our in-line tester can be fully integrated into your production line. The circuit board moves automatically over the conveyor inside the tester via an in- and outfeed. The module is clamped up towards the top for testing, so that the PCB thickness makes no difference for contacting. SMEMA-compatible connections are available for pre-heat and post-cool modules in your production line.
FEATURES
- Maximum no. of networks unlimited
- Maximum board size (mm)505 x 500
- Interface Test heads and cable pin
- System size (LxWxD) 1550 x 2000 x 1200
- Format Fixtureless testing, integrated into production line
- Possible versions none
- Maximum fixture pin number 1012
FIXTURES
Variant frontloader:
The interface consists of plug connectors (64-pin) – fixtures can be connected to them via cables.
Variant In-line:
The interface consists of plug connectors (64-pin) – fixtures can be connected directly to them.
Multi-Level Fixture (incl. Condor Fixture Lifting Mechanism)
Two-stage device for the Condor Flying Prober with a lifting mechanism allowing the user to contact the same device in different ways.
Flying Probe PCB Carriers
Customized PCB Carriers
Universal PCB Carrier
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
22″ Unicomp AX8200B
Electronics X Ray Machine For Polymer Lithium Battery
BGA , CSP , LED , Flip Chip , Semiconductor,
Battery Industry , Small Metal Casting,
Electronic Connector Module,
Aerospace Components , Photovoltaic Industry,
DESCRIPTION
The AX-8200 machine is designed to provide high resolution x-ray imaging primarily for the electronics industry. This versatile system is effective for many applications within the PCB manufacturing process. This includes BGA, CSP, QFN, Flip Chip, COB and the wide range of SMT components. The AX-8200 is a powerful support tool for process development, process monitoring and refinement of the rework operation. Supported by a powerful and easy to use software interface, the AX-8200 is capable of addressing small and large volume factory requirements.
Detailed Product Description
- Video Outgoing-inspection: Provided
- Core Components: Contact Us
- Feature: Non Destructive Testing
- Focu Size: 5μm
- Detector: FPD
- Tube Type: Closed
- Marketing Type: New Product
- After-sales Service: Online Support,Engineers Available To Service Machinery Overseas
- Tube Voltage: 100kv
- X-Ray Leakage: ≤1 U Sv/h
- Warranty: 1 Year
- Test Report: Provided
Product Details:
Place of Origin: China
Brand Name: Unicomp
Certification: CE/FDA
Model Number: AX8200
Cleaning Equipment3D AOI & AXIManual InspectionManufacturingBoard HandlingX-Ray Component CounterTest – ICT & Flying ProbeManual X-Ray Inspection
SYSTRONIC CL420
Automatic cleaning system for stencils
A practical and ergonomical designed one chamber cleaning system for the middle up to high throughput in the field of stencil cleaning.
The efficient compact cleaning system with rinsing function.
CHARACTERISTICS:
- Small space requirement
- Solid stainless steel construction
- Compact cleaning system with rinsing function
- Low investment
- Automatic cleaning process
- Optional fine filter system
- Easy to handle, fast and economical cleaning system
SYSTRONIC CL500
Automatic three chamber cleaning system for stencils and misprints
This fully automated high-end three chambered cleaning system is ideal for middle up to high throughput of stencils. It allows the cleaning of MISPRINTS and STENCILS within the same process.
The three cleaning procedures take place in separate chambers. Short cycle times arise because of the parallel procedures of cleaning and drying.
The SYSTRONIC CL500 in stainless steel design offers you a perfect separation of the media: a savings effect because of low mixing and evaporation which pays.
CHARACTERISTICS:
- Solid stainless steel all around
- Max. size of stencil 750 x 800 x 40mm
- Loading and unloading within separate chambers
- Parallel procedure of cleaning and drying process
- Extrem short cycle times
- Lowest possible usage of cleaning media
SYSTRONIC CL300
Automatic one chamber spray cleaning system for solder frames and condensate flux traps
The functional single-chamber spraying system is especially suitable for middle up to high throughput of SOLDER FRAMES and CONDENSATE FLUX TRAPS.
This system can be loaded ergonomically by a three-way loadable frame holder cart. The cleaning system is PLC controlled and can be operated and programmed via touch-screen.
CHARACTERISTICS:
- Extremly large and flexible intake capacity for parts to be cleaned
- Fully automatic multi phase process
- Easy handling
- Superb drying with high air exchange
- Very low maintenance and service
SYSTRONIC CL900
Automatic batch pcb cleaning system
The fully automated single chamber cleaning unit CL900is the ideal solution for Ultrafine cleaning of printed circuit boards.
Four rotating spray arms, special PCB tray, high volume circuit cleaning and rinsing of the customized versions provide shadow-free cleaning of your components and guarantees in connection with the effectively designed drying short process times.
The CL900 shines with its compact stainless steel housing, which includes all mounting parts and functions.
The monitoring of the rinse water residue contamination, and the provision of all relevant processes as a file, are parameterizable and accessible via the touch panel of the CL900.
A sophisticated system for optimum cleanliness.
Characteristics:
- batch construction
- robust stainless steel construction
- Spray-in Air Cleaning and Rinsing with 4 Sprayarms
- Different rinsing funktions available (Option)
- Use of different cleaning media in separate tanks (Option)
- Traceability secures process
- Different User Levels provide security
V510i Optimus 3D
Advanced 3D Optical Inspection System (AOI)
The V510i Optimus 3D AOI system is a next generation solution for the SMT line, offering the powerful 3D inspection capabilities.
V810i S2EX
Advanced 3D X-ray Inspection System (AXI)
World fastest and best test coverage AXI system for PCB SMT assembly line
V310i : Advanced 3D Solder Paste Inspection (SPI)
95% part similarity between 3D AOI and 3D SPI able to share the same wear and tear spare part with 3D AOI.
V910i
Advanced Robotic Vision System (ARV)
The V910i system is a next generation solution for the Final Product Inspection, specifically designed for SSD Inspection with 3X higher inspection throughput.
U30 Ultra HD (4K)
Digital Inspection Microscope
Specifications:
| SYSTEM | |
|---|---|
| Video Output | Ultra HD 2160p/30, switchable to Full HD 1080p/60 (by Software and Remote Camera Control). HDMI type A Female connector on rear panel |
| Imager | 8.5 Mpixels. 3840(H) x 2160(V) 16:9 format. Progressive scan CMOS image sensor |
| Onboard Controls | Zoom, Iris, Auto Focus on/off, White Balance, 4K to Full HD format swap |
| Remote Control Unit (optional ) | Zoom, Iris, Manual/Auto Brightness, Manual/Auto Focus, White Balance, Picture Quality Mode, Display Text, Haircross overlay, Image Rotate, Image Freeze, Memory Save/Recall (2 pcs), Foot-switch, Video Output Format and Frame Rate. |
| Illumination | Integrated Long-life 18x UB pure white LEDs with direction adjustment |
| Size | 395 x 240 x 360 mm including metal base |
| Weight | 4.5 kg, including metal base |
| OPTICS | |
|---|---|
| Lens system | 30:1 Zoom with Auto Focus |
| Working distance | 228 mm ( from lens to object ) |
| Magnification at x1 zoom factor | ~ 2.0x on 28″ monitor ( ~ 6.5x with +10 lens) |
| Magnification at x30 zoom factor | ~ 60x on 28″ monitor (~ 196x with +10 lens) |
| Field of View at x1 zoom factor | ~ 300 x 168 mm (93 x 51mm with +10 lens) |
| Field of View at x30 zoom factor | ~ 10 x 5.6 mm (3.1 x 1.7mm with +10 lens) |
F30 Full HD All-in-One Digital Inspection Microscope
FHD Video Microscope
Integrated Stand and Built-in LED Illumination
Specifications:
| SYSTEM | |
|---|---|
| Video Output | Full HD 1080/59.94p switchable to Full HD 1080/50p (by Remote Camera Control). HDMI type A Female connector on rear panel. |
| Imager | 3.2M pixels. 1920(H) x 1080(V) 16:9 format progressive scan |
| Onboard Controls | Zoom, Iris, Auto Focus on/off, White Balance |
| Remote Control Unit (optional ) | Zoom, Iris, Manual/Auto Brightness, Manual/Auto Focus, White Balance, Picture Quality Mode, Display Zoom Factor, Hair-cross overlay, Image Rotate, Image Freeze, 2 Memory Save/Recall |
| Illumination | Integrated Long-life 18x UB pure white LEDs with direction adjustment |
| Size | 395 x 240 x 360 mm including metal base |
| Weight | 4.5 kg, including metal base |
| OPTICS | |
|---|---|
| Lens system | 30x optical zoom with Auto Focus |
| Working distance | 228mm ( from lens to object ) |
| Magnification at x1 zoom factor | 1.9x on 24″ monitor. (~ 5.7 x with +10 diopter) |
| Magnification at x30 zoom factor | 56x on 24″ monitor. (~ 170x with +10 diopter) |
| Field of View at x1 zoom factor | ~ 270 x 151.9 (~ 93 x 51 mm with +10 diopter) |
| Field of View at x30 zoom factor | ~ 9.3 x 5.2 mm (~ 3.1 x 1.7 mm with +10 diopter) |
RS-1 Placement Solution
Smart Fast Modular Mounter
JUKI’s RS-1 stands for the next generation of placement!
This flexible well-rounded system makes product changes easier, increases productivity and as a result helps achieve optimal line utilisation.
The revolutionary placement head with its unique design offers a high degree of flexibility and displays a safe investment for future demands in production.
SPECIFICATIONS
Board Size
max. 650 mm × 370 mm (single clamping)
max. 950 mm × 370 mm (double clamping)
max. 1,200 mm × 370 mm (double clamping)*1
Component Height
25 mm
Component Size
0201*2 (metrisch) ~ 74 mm / 50 × 150 mm
Placement Rate
Optimum:
42,000 CPH
IPC9850:
29,000 CPH
Placement Accuracy
± 0.035 mm (Cpk ≥ 1)
Feeder Spaces
max. 112*3
Power Supply
200 – 415 VAC, 3-phase
Apparent Power
2.2 kVA
Operating Air Pressure
0,5 ± 0,05 MPa
Air Consumption
max. 50 L / min
Machine Dimensions (W × D × H)
1,500 × 1,810 × 1,440 mm
Mass (approximately)
1.700 kg
Revolutionary Head Design
JUKI’s RS-1 includes a groundbreaking new head design that is currently unique in the industry! It includes a fully automated, height-adjustable centring system that allows for the individual adjustment of the head system. This increases throughput to a maximum regardless of the product. The Z travel distance is therefore reduced to the required minimum while user intervention is no longer required.
High Speed
The machine’s top speed of up to 42,000 CPH (optimum) is achieved by a single placement head with eight nozzles, supported by the unique head design that reduces travel time and path for each placement operation.
High Flexibility
The RS-1 supports a broad range of components with sizes between 0201 (metric) to 74 mm (square) or 50 × 150 mm (rectangular). The standard component hight of up to 25 mm punctuates the high flexibility of the machine.
Highest Speed
JUKI’s JM-100 convinces with industry leading speed. The insertion speed of the THT components is 0.6 seconds for the vacuum nozzle and 0.8 seconds for the gripper nozzle.
Recognition of various component heights
The new “Takumi head” has 8 nozzles and is equipped with a height-adjusting laser to optimize speed. This head can handle a wide
range of components while maintaining the maximum speed.
Active Clinching
The new active clinching unit supports turn-in, turn-off and N-bend to prevent components from lifting during the reflow soldering process.
JM-100 Insertion Solution – THT
Multi Task Platform
Best speed in this category. Significant speed increase over previous generation.
Component insertion time down to 0.6 seconds for vacuum nozzle and 0.8 seconds for gripper nozzle.
SPECIFICATIONS
PWB size
1 time clumping 50 × 50 mm ~ 410 × 360 mm
2 times clumping 50 × 50 mm ~ 800 × 360 mm
Component Height
max. 30 mm
Component size
Laser recognition: 0603 (metric) ~ 50 mm (square)
3 D Sensor: 3 mm (square) ~ 40 x 25 mm
Insertion speed
Vacuum: 0.6 sec / part*1 *3 *4
Gripper: 0.8 sec / part*2 *3 *4
Placement accurancy
Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm
Feeder capacity
Tape feeder in case of 8 mm tape: 56
Power supply
200 to 415 V AC 3-phase
Apparent power
1.8 kVA
Operation air pressure
0,5 ± 0,05 MPa
Air consumption
75 L / min
Machine dimension (W × D × H)*5
1,500 × 1,500 × 1,450 mm
Weight (approx.)
1,300 kg
G-TITAN Screen-Printing Solution
Screen-Printer
JUKI’s new G-TITAN is equipped with premium quality functions empowering the JUKI Screen-Printing Solution on its path to Industry 4.0 and “Lights-Out-Manufacturing”.
Ease of use is provided due to a brand new GUI – Graphical User Interface – which is operated via touch screen. G-TITAN supports circuit boards of sizes up to 510 × 510 mm and therefore addresses its demands towards the mid-size segment.
Innovative novelties such as the Opti Paste Control – OPC – as well as the Quality Print Control – QPC – represent useful individual functions to achieve optimised paste consumption, higher level of automisation and avoidance of printing errors during the screen-printing process.
SPECIFICATIONS
PCB
PCB Size (L × W) min. 50 × 50 mm / max. 510 × 510 mm
PCB Thickness min. 0.4 mm / max. 6 mm
PCB Margin 3 mm
PCB Weight max. 5 kg
Stencil
Frame Size (L × D) min. 470 × 370 mm / max. 737 × 737 mm
PCB Handling and Transport
Side Clamp
Retractable Top Clamping (for thin / warped PCB)
Adjustable Clamping Pressure
Print
Number of squeegee heads 2
Squeegee Contact Pressure 0.5 – 10 kg
Print Speed 10 – 200 mm per second
Machine Properties and Dimensions
Print Accuracy ± 18 µm
Cycle Time (without printing and cleaning) < 8.5 seconds
Dimensions (L × W × H) 1,240 mm × 1,560 mm × 1,490 mm
Weight 1,200 kg
PC and Software
Operating Sysem Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC
Operating Requirements
Power Supply 220 V ± 10 %, 50 / 60 Hz AC
Compressed Air 6 bar
Standards (selection)
Automatic Stencil Cleaning, 2D SPI, PCB vacuum fixation, measurement of solder paste thickness, set of PCB support tools, 3 years of a JUKI warranty
Available Options and Accessories (selection)
Automatic Solder Paste Bead Dispenser, Grid tools for supporting the PCB, closed-loop SPI, air conditioning in process area, UPS, integrated code reader, MES interface
Automatic Solder Paste Bead Dispenser
A predefined paste quantity is automatically applied along the squeegee while maintaining 15 mm of reel diameter. Thus, solving the issue of overflowing paste.
Stencil Vent Inspection System
Using the indicator field mounted above as well as the CCD camera underneath, the system inspects the stencil vents and eliminates defects from the beginning. The system warrants premium printing quality for each PCB model.
Efficiency
During the fully automatic import and export of components of up to 54 reels there is no user intervention necessary. In the meantime, the employee can easily work on another task at hand. On top of that the automated storage saves valuable time, which would be lost when using a traditional high-bay racking system for the manual picking and packing as well as the retrieval of material.
Space-Saving Solution
The ISM UltraFlex 3600 flexible storage solution enables the storage of up to 3,644 7“ reels on an effective area of just 3.6 m². Alternatively the storage of a maximum of 906 15“ reels is possible. Combining both case sizes, ideally 1,940 7“ reels as well as 426 15“ reels can be stored in one single system.
Error Elimination
The fully automatic storage system prevents human allocation errors. Because every substance is scanned and photographed during import and export, each source of error is entirely eliminated. In addition the internal systems software can report back to the in-house ERP system on imported material as well as possible missing parts.
Humidity Control Module
With help of the optional humidity control module it is possible to constantly adjust and monitor the humidity within the system. Hereby maintaining an internal environment below 5 % RH and thus protecting sensitive components from humidity. On top of that the software keeps record of the predominant humidity during the whole storage cycle of the component.
ISM UltraFlex 3600 Storage Solution
Intelligent Storage Management
An intelligent and efficient storage management is turning into the key success factor regarding SMT manufacturing. Hereby ensuring an ideal output while simultaneously securing the increasing flexibility of the product program.
Our ISM storage management system provides you with this intelligent and flexible storage solution and helps you refocus on your value-adding activities. Using the ISM UltraFlex 3600 you will be able to flexibly store up to 3,644 reels, monitor them intelligently as well as oversee the fully automatic import and export of the components.
SPECIFICATIONS
Dimensions (L × W × H)
2,520 × 1,450 × 2,400 mm (height adjustable up to 2,600 mm)
Transport height
2,350 mm
Weight
1,000 kg (empty), 1,500 kg (full)
Power Consumption
max. 0.2 kWh – 0.4 kWh (without Humidity Control Unit)
max. 0.4 kWh – 2 kWh (with Humidity Control Unit)
Operating System
Microsoft Win 7 / Win 8 / Win 10, Microsoft Win Server 2008 / 2012
Handling
Touchscreen, keyboard / mouse and hand scanner
Control System
Up to 12 dehumifiers assimilable for humidity control
RS 800 Soldering Solution
Reflow Soldering Oven
JUKI’s RS 800 8-zone reflow-soldering oven embodies the best compromise between cost and effectiveness, floor space and energy consumption.
With its 8 zones even complex soldering profiles can be constructed. 2 cooling zones ensure a suitable cooling down of the printed circuit boards after the soldering process.
SPECIFICATIONS
Process Characteristics
Number of Heating Zones 8
Number of Cooling Zones 2
Total heated length 3,120 mm
Total cooled length 800 mm
Temperature Range Heating Zones 20 – 300 °C
High-Temp-Option (up to 350 °C) optional
Separate Top and Bottom control of temperature
Blower Fan top and bottom
Blower Fan frequency separately controllable in zones
Warm-up time approx. 35 Min.
Nitrogen Option optional
External Water Cooling for flux residue standard with nitrogen ovens
∆T Crossprofile < ±2 °C
PCB handling and transport
PCB width min. 50 mm / max. 460 mm
PCB space top 25 mm / bottom 30 mm
Conveyor speed range 30 – 200 cm / min
610 mm PCB width option
Transport of PCB on Mesh / Pin conveyor chain
Centre Board Support optional
Conveyor direction Righ-Left optional
Machine properties and dimensions
Dimensions (L × W × H) 5,380 × 1,320 × 1,505 mm
Weight 2,400 kg
PC and Software
Operating System Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC
Operating Requirements
Voltage Supply 400 V / 3 Phasen
Average power required during warm-up 30 kW / 9 kW
Exhaust Volume 2 × 10 m³ / min
Nitrogen (optional) 5 bar
Operating Environments 5 – 40 °C, 20 – 65 % RH
Standards (selection)
Automatic chain oiling system, UPS, Board-Drop / Jam-Alarm, On-Off-Timer, 3 years of a JUKI warranty (incl. blower fans / heating elements)
Available options and accessories (selection)
Dual lane configuration, automatic setting of conveyor width and CBS position
Best compromise between floor space, energy consumption and flexibility during profile construction.
Very good thermal properties (∆T Crossprofile < ±2 °C).
Low energy consumption as well a short warm-up period.
Available as a nitrogen oven, with a dual lane or with a large printed circuit board width.
Soldering flux deposit due to a condensate trap, optional with nitrogen.
Numerous useful functions already incorporated without extra charge.
3-year warranty on ventilators and heating elements.
Magazine loader ce type (ALD-12CE)
Automatically loads PCB’s of magazine and transfers to next process
Features
- SMEMA interface
- Dual clamps to prevent magazine wrap
- Easy operation with “Easy S/W”
- Compact design
- LED tower light
- Alarm code display
- PCB pushing guide
Options
- 2 Kids selectable magazine size
- Touch screen
- High speed magazine exchange (19 sec.)
- Aux. Buffer conveyor
- 2 Rack magazine capacity (Up:2, Down:3)
- PCB damage prevention (Jam detection)
| MODEL | TYPE | RACK | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | AIR | WEIGHT(Kg) |
| ALD-12CE | S | 3 | 330×250 | 50×50 | 1170x810x1670 | 0.3kVA | 0.5±0.1 | 180 |
| Y | 3 | 440×330 | 50×65 | 1480x922x1670 | 0.3kVA | 0.5±0.1 | 200 | |
| L | 3 | 530×375 | 50×60 | 1765x1022x1670 | 0.3kVA | 0.5±0.1 | 220 | |
| XL | 3 | 530×460 | 50×100 | 1765x1092x1670 | 0.4kVA | 0.5±0.1 | 240 | |
| 2XL | 3 | 610×460 | 50×100 | 1988x1092x1670 | 0.4kVA | 0.5±0.1 | 250 |
Magazine unloader ce type (AUD-12CE)
Automatically unloads PCB’s transferred from previous and store them into magazine at the end of preduction line
Features
- SMEMA interface
- Dual clamps to prevent magazine wrap
- Easy operation with “Easy S/W”
- Compact design
- LED tower light
- Alarm code display
Options
- 2 Kids selectable magazine size
- Touch screen
- High speed magazine exchange (19 sec.)
- Auto width control system of pusher conveyor
- 5 Rack magazine capacity (Up:2, Down:3)
- PCB damage prevention (Jam detection)
| MODEL | TYPE | RACK | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | AIR | WEIGHT(Kg) |
| AUD-12CE | S | 3 | 330×250 | 50×50 | 1670x810x1670 | 0.3kVA | 0.5±0.1 | 200 |
| Y | 3 | 440×330 | 50×65 | 2080x922x1670 | 0.3kVA | 0.5±0.1 | 220 | |
| L | 3 | 530×375 | 50×60 | 2550x1022x1670 | 0.3kVA | 0.5±0.1 | 240 | |
| XL | 3 | 530×460 | 50×100 | 2550x1092x1670 | 0.4kVA | 0.5±0.1 | 260 | |
| 2XL | 3 | 610×460 | 50×100 | 2820x1092x1670 | 0.4kVA | 0.5±0.1 | 270 |
Link Conveyor (ACC-60S)
Used to connect equipment effectively in the production line trough SMEMA interface
Features
- PLC control
- SMEMA interface
- Buzzer, LED display
- Compact design
- Durable structure of double based plate
Options
- Auto width control system
- ESD safety cover
- Coneyor speed control
- Holding more than 2 PCB’s by stopper or individual opreation
- Front door
- PCB cooling fan
| MODEL | TYPE | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | WEIGHT(Kg) |
| ACC-60S | S | 330×250 | 50×50 | 600x600x910 | 0.1kVA | 80 |
| ACC-60Y | Y | 440×330 | 50×50 | 600x680x910 | 0.1kVA | 90 |
| ACC-60L | L | 530×375 | 50×50 | 600x740x910 | 0.1kVA | 100 |
| ACC-60XL | XL | 530×460 | 50×50 | 600x810x910 | 0.1kVA | 110 |
| ACC-602X | 2XL | 610×460 | 50×50 | 800x810x910 | 0.1kVA | 130 |
Buffer stacker Magazine Type (AMB-11S)
Store NG PCB’s and transfers Good PCB’s located to the next AOI inspection process
Features
- SMEMA interface
- NG stack in FIFO/LIFO and Loader/Unloader function available
- PCB damage prevention function
- Touch screen operation
- Dual clamps to prevent magazine wrap
- Compact design
- LED tower light
Options
- Aux, Buffer conveyor
- High speed magazine exchange (19 sec.)
- Auto width control system of pusher conveyor
- Cooling fan
| MODEL | TYPE | MAX_PCB(LxW) | MIN_PCB(LxW) | DIMENSION(LxWxH) | POWER | AIR | WEIGHT(Kg) |
| AMB-11S | S | 330×250 | 60×60 | 950x1265x1130 | 0.3kVA | 0.5±0.1 | 220 |
| AMB-11Y | Y | 440×330 | 60×60 | 1180x1335x1130 | 0.3kVA | 0.5±0.1 | 240 |
| AMB-11L | L | 530×375 | 60×60 | 1325x1415x1130 | 0.3kVA | 0.5±0.1 | 260 |
| AMB-11X | XL | 530×460 | 60×60 | 1325x1960x1130 | 0.3kVA | 0.5±0.1 | 270 |
| AMB-112X | 2XL | 610×460 | 60×60 | 1490x1960x1130 | 0.3kVA | 0.5±0.1 | 280 |
XRH Count
The XRHCount is the leading contactless counting system for electronic components. To prevent production line stops the system delivers the exact amount of components directly into the warehouse management databases. Combined with an unmatched speed and accuracy this system will revolutionize slow and costly processes.
The XRHCount is the leading contactless counting system for electronic components. To prevent production line stops the system delivers the exact amount of components directly into the warehouse management databases. Combined with an unmatched speed and accuracy this system will revolutionize slow and costly processes.
The cabinet has a footprint of 1.25m x 0.85m, a height of 2.2m and is certified by the German TÜV. Significant is that there is no X-ray leakage, an automatic drawer, automated label printing and an interface to all common warehouse management systems. The system is also designed to provide maximum safety and an ergonomic working position for the operator.
VisiConsult has certified representatives and service partners all around the world. This guarantees a very short response time for first level support in regional language. As the system is very easy to operate we include a supervisor training that entitles the customer to train their own operators. This makes the XRHCount very prone to employee fluctuation.
VisiConsult developed the first automated component estimation system that makes a prior type selection obsolete. This decreases the handling time and leads to robust counting results. The consequence is that even new types can be processed by the system if a similar type is already implemented in the type database. The system will just detect the similarity and automatically use the best match. In case of a completely new type a warning is shown and the reel can be submitted to the VisiConsult Counting Cloud. For detailed explanation please refer to the data sheet below.
- Supports components on reels, belts and in trays
- Automatic type estimation makes bar code scanning obsolete
- Fast and accurate contactless counting of SMD components
- Robust industrial design for a maximum reliability and lifetime
- Embedded into all major ERP/MES systems
- Barcode scanner and label printer interface
Sparrow MTS 30
19 inch In-Circuit Test System
The Sparrow offers maximum flexibility and test capability in a small footprint.
- Up to 1,152 pins
- 19 inch – easy integration into a standard rack
- Very small footprint
- Fast Access Interface (FAI) – quick exchange interface for easy maintenance
- Real parallel test: easy implemention of Lambda edition
DESCRIPTION
The Sparrow MTS 30 is a 19“ test system that can be integrated into any standard rack. The In-Circuit tester can also be used as benchtop test system. With this compact and flexible tester you can perform both analog and digital In-Circuit and functional tests.
In spite of its small footprint the Sparrow features 9 slots for module cards with up to 1,152 test pins, which are available as analog or hybrid pins or even a combination of the two. In addition, the benchtop tester can accommodate up to four programmable power supplies. With the proven In-Circuit and functional test modules you can handle a majority of the possible test scenarios simply and economically.
FEATURES
- Maximum no. of networks 1,152
- Maximum board size (mm) Unlimited
- Interface Cable
- System size (LxWxD) 483 x 178 x 5,700
- Format 19″ housing, flexible
- Possible versions analog, hybrid & Lambda edition
- Maximum fixture pin number 1,152
FIXTURES
Ideal for
Inline handlers (board and fixture), since the device is small and compact.
Basically any interface is possible using a fixture adapter (e.g. Pylon or Virginia Panel)
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
FIXTURES
Ideal for
Fixtures can make double-sided contact
Fixtures can use rigid needles which are well suited for short distances and small pads
Works with the compressed air fixture press
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
Eagle MTS 180
In-Circuit Test System with Pneumatic Press
The Eagle enables inexpensive testing with low-cost fixture solutions.
- Up to 3,456 pins at 5,500 N
- Economical fixture Solutions
- Pneumatic press
- One-Touch Fixture: Interface for fast exchange of fixtures
DESCRIPTION
The Eagle MTS 180 is our most economical solution for high-volume production. The in-circuit tester is equipped with a press, so that you can dispense with expensive vacuum fixtures. The pneumatic press allows you to develop even highly complex fixtures at minimal cost.
Our Eagle at 5500 N can be equipped with up to 3456 analog and hybrid in-circuit test pins, making it the ideal test system for EMS service providers and high-volume production. In addition, the test system can be equipped with functional modules for greater fault coverage or configured as a function tester.
FEATURES
- Maximum no. of networks 3456
- Maximum board size (mm) 430 x 310
- Interface Pneumatic press
- System size (LxWxD) 1000 x 1700 x 860
- Format Pneumatic press, economical fixture solutions
- Possible versions analog, hybrid & Lambda edition
- Maximum fixture pin number 3456 (at 5500 N)
Sigma MTS 300
In-Circuit Test System with Vacuum Interface
The Sigma is multifunctional. It offers a lot of space for modules and functions, with a small footprint.
- Up to 3,456 pins
- Small footprint (<1m²)
- Vacuum or cable interface available
- Short measuring paths
- Real parallell test with Lambda edition
DESCRIPTION
Our Sigma MTS 300 has been designed for high throughput capability and with up to 1000 measurements per second it is one of the fastest in-circuit testers on the market. The test system can check your circuit boards with up to 3456 analog, 1664 hybrid or a combination of both test points. The Sigma puts flexibility, high fault coverage and simple programming at the fore.
You can use the modular test system for analog and digital in-circuit testing, vectorless testing, functional test, boundary scan and memory programming. Thanks to the non-multiplexed pin architecture it is also possible to use fixtures and test programs from other test systems.
FEATURES
- Maximum no. of networks 3456
- Maximum board size (mm) Unlimited
- Interface Vacuum or cable
- System size (LxWxD) 930 x 830 x 900
- Format Vacuum interface, short measuring distances
- Possible versions analog, hybrid & Lambda edition
- Maximum fixture pin number 3456
FIXTURES
Ideal for
Standard interface uses vacuum
Cable interface is also possible
Basically any interface is possible using a fixture converter (e.g. Pylon or Virginia Panel)
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
FIXTURES
Ideal for
Includes a pneumatic fixture placement aid
Basically any interface is possible using a fixture converter (e.g. Pylon or Virginia Panel)
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
Omega MTS 888
High Performance In-Circuit Tester
The Omega is our high performance tester, which offers the highest number of test pins.
- Up to 7,040 pins
- Swiveling interface for ergonomic Operation
- Pneumatic fixture lowering
- Short measuring paths
DESCRIPTION
Our highly ergonomic Omega MTS 888 offers not only a healthy workstation but also an extremely high-performance test system with 7040 test pins. Here we have developed a height-adjustable and tiltable high-performance tester that allows you to construct the fixture even while the test program is being developed.
Since each channel can be assigned to its own logic family, fixture construction is made much simpler. The in-circuit tester can also be configured as a functional tester. Here simply use our various modules, such as the frequency-time measuring unit, analog in-/output, or voltage sources.
FEATURES
Maximum no. of networks 7040
Maximum board size (mm) Unlimited
Interface Vacuum or cable
System size (LxWxD) 1500 x 860 up to 1060 (adjustable) x 750
Format High pin count, high-performance tester, ergonomic
Possible versions analog, hybrid & Lambda edition
Maximum fixture pin number 7040
Condor MTS 505
Flying Probe Test System
The Condor can combine different test methods and can therefore be used universally for all test strategies.
- 4-head flying probe system
- Universally applicable for all test methods
- Frontloader (manual loading), also available in-line
- Printed circuit boards without test points
- Optional fixture with up to 1,012 fix pins
DESCRIPTION
Our Condor MTS 505 flying probe tester requires no fixture and is therefore ideal not only for traditional production, but also for prototyping and low-volume production. Thanks to the four movable test heads it offers high adaptation depth and test coverage. The optional use of fixed test pins on the underside of the test object means you can also shorten the test time while increasing the test coverage. The Flying Probe test system is equipped with a digital color camera (CMOS) with GigE Vision interface to accurately determine the position of the probe and device under test (DUT). It is attached to one of the four test heads and contains optics, as well as lighting.
Frontloader
The board to be tested is manually placed in the tester using a front pull-out with two-handed locking. The bed rails feature adjustable tabs for automatically fixing the board. Magnetic fixing pins, support pins etc. can also be positioned on the base plate of the pull-out.
FEATURES
- Maximum no. of networks unlimited
- Maximum board size (mm) 432 x 508
- Interface Test heads via VG terminal strips, 64-pin
- System size (LxWxD) 1550 x 2000 x 1200
- Format Fixtureless testing, manual loading
- Possible versions none
- Maximum fixture pin number 1012
In-Line
Our in-line tester can be fully integrated into your production line. The circuit board moves automatically over the conveyor inside the tester via an in- and outfeed. The module is clamped up towards the top for testing, so that the PCB thickness makes no difference for contacting. SMEMA-compatible connections are available for pre-heat and post-cool modules in your production line.
FEATURES
- Maximum no. of networks unlimited
- Maximum board size (mm)505 x 500
- Interface Test heads and cable pin
- System size (LxWxD) 1550 x 2000 x 1200
- Format Fixtureless testing, integrated into production line
- Possible versions none
- Maximum fixture pin number 1012
FIXTURES
Variant frontloader:
The interface consists of plug connectors (64-pin) – fixtures can be connected to them via cables.
Variant In-line:
The interface consists of plug connectors (64-pin) – fixtures can be connected directly to them.
Multi-Level Fixture (incl. Condor Fixture Lifting Mechanism)
Two-stage device for the Condor Flying Prober with a lifting mechanism allowing the user to contact the same device in different ways.
Flying Probe PCB Carriers
Customized PCB Carriers
Universal PCB Carrier
In order to avoid long waiting times for the construction of the fixtures, Digitaltest offers an in-house fixture service.
22″ Unicomp AX8200B
Electronics X Ray Machine For Polymer Lithium Battery
BGA , CSP , LED , Flip Chip , Semiconductor,
Battery Industry , Small Metal Casting,
Electronic Connector Module,
Aerospace Components , Photovoltaic Industry,
DESCRIPTION
The AX-8200 machine is designed to provide high resolution x-ray imaging primarily for the electronics industry. This versatile system is effective for many applications within the PCB manufacturing process. This includes BGA, CSP, QFN, Flip Chip, COB and the wide range of SMT components. The AX-8200 is a powerful support tool for process development, process monitoring and refinement of the rework operation. Supported by a powerful and easy to use software interface, the AX-8200 is capable of addressing small and large volume factory requirements.
Detailed Product Description
- Video Outgoing-inspection: Provided
- Core Components: Contact Us
- Feature: Non Destructive Testing
- Focu Size: 5μm
- Detector: FPD
- Tube Type: Closed
- Marketing Type: New Product
- After-sales Service: Online Support,Engineers Available To Service Machinery Overseas
- Tube Voltage: 100kv
- X-Ray Leakage: ≤1 U Sv/h
- Warranty: 1 Year
- Test Report: Provided
Product Details:
Place of Origin: China
Brand Name: Unicomp
Certification: CE/FDA
Model Number: AX8200