24 Calea Urseni, Giroc, jud. Timiș, ROMÂNIA
sales@mvtech.ro
service@mvtech.ro
+40 729161419
RS-1 Placement Solution
Smart Fast Modular Mounter
JUKI’s RS-1 stands for the next generation of placement!
This flexible well-rounded system makes product changes easier, increases productivity and as a result helps achieve optimal line utilisation.
The revolutionary placement head with its unique design offers a high degree of flexibility and displays a safe investment for future demands in production.
SPECIFICATIONS
Board Size
max. 650 mm × 370 mm (single clamping)
max. 950 mm × 370 mm (double clamping)
max. 1,200 mm × 370 mm (double clamping)*1
Component Height
25 mm
Component Size
0201*2 (metrisch) ~ 74 mm / 50 × 150 mm
Placement Rate
Optimum:
42,000 CPH
IPC9850:
29,000 CPH
Placement Accuracy
± 0.035 mm (Cpk ≥ 1)
Feeder Spaces
max. 112*3
Power Supply
200 – 415 VAC, 3-phase
Apparent Power
2.2 kVA
Operating Air Pressure
0,5 ± 0,05 MPa
Air Consumption
max. 50 L / min
Machine Dimensions (W × D × H)
1,500 × 1,810 × 1,440 mm
Mass (approximately)
1.700 kg
Revolutionary Head Design
JUKI’s RS-1 includes a groundbreaking new head design that is currently unique in the industry! It includes a fully automated, height-adjustable centring system that allows for the individual adjustment of the head system. This increases throughput to a maximum regardless of the product. The Z travel distance is therefore reduced to the required minimum while user intervention is no longer required.
High Speed
The machine’s top speed of up to 42,000 CPH (optimum) is achieved by a single placement head with eight nozzles, supported by the unique head design that reduces travel time and path for each placement operation.
High Flexibility
The RS-1 supports a broad range of components with sizes between 0201 (metric) to 74 mm (square) or 50 × 150 mm (rectangular). The standard component hight of up to 25 mm punctuates the high flexibility of the machine.
Highest Speed
JUKI’s JM-100 convinces with industry leading speed. The insertion speed of the THT components is 0.6 seconds for the vacuum nozzle and 0.8 seconds for the gripper nozzle.
Recognition of various component heights
The new “Takumi head” has 8 nozzles and is equipped with a height-adjusting laser to optimize speed. This head can handle a wide
range of components while maintaining the maximum speed.
Active Clinching
The new active clinching unit supports turn-in, turn-off and N-bend to prevent components from lifting during the reflow soldering process.
JM-100 Insertion Solution – THT
Multi Task Platform
Best speed in this category. Significant speed increase over previous generation.
Component insertion time down to 0.6 seconds for vacuum nozzle and 0.8 seconds for gripper nozzle.
SPECIFICATIONS
PWB size
1 time clumping 50 × 50 mm ~ 410 × 360 mm
2 times clumping 50 × 50 mm ~ 800 × 360 mm
Component Height
max. 30 mm
Component size
Laser recognition: 0603 (metric) ~ 50 mm (square)
3 D Sensor: 3 mm (square) ~ 40 x 25 mm
Insertion speed
Vacuum: 0.6 sec / part*1 *3 *4
Gripper: 0.8 sec / part*2 *3 *4
Placement accurancy
Laser recognition: ± 0.05 mm (3 σ)
Vision recognition: ± 0.04 mm
Feeder capacity
Tape feeder in case of 8 mm tape: 56
Power supply
200 to 415 V AC 3-phase
Apparent power
1.8 kVA
Operation air pressure
0,5 ± 0,05 MPa
Air consumption
75 L / min
Machine dimension (W × D × H)*5
1,500 × 1,500 × 1,450 mm
Weight (approx.)
1,300 kg
G-TITAN Screen-Printing Solution
Screen-Printer
JUKI’s new G-TITAN is equipped with premium quality functions empowering the JUKI Screen-Printing Solution on its path to Industry 4.0 and “Lights-Out-Manufacturing”.
Ease of use is provided due to a brand new GUI – Graphical User Interface – which is operated via touch screen. G-TITAN supports circuit boards of sizes up to 510 × 510 mm and therefore addresses its demands towards the mid-size segment.
Innovative novelties such as the Opti Paste Control – OPC – as well as the Quality Print Control – QPC – represent useful individual functions to achieve optimised paste consumption, higher level of automisation and avoidance of printing errors during the screen-printing process.
SPECIFICATIONS
PCB
PCB Size (L × W) min. 50 × 50 mm / max. 510 × 510 mm
PCB Thickness min. 0.4 mm / max. 6 mm
PCB Margin 3 mm
PCB Weight max. 5 kg
Stencil
Frame Size (L × D) min. 470 × 370 mm / max. 737 × 737 mm
PCB Handling and Transport
Side Clamp
Retractable Top Clamping (for thin / warped PCB)
Adjustable Clamping Pressure
Print
Number of squeegee heads 2
Squeegee Contact Pressure 0.5 – 10 kg
Print Speed 10 – 200 mm per second
Machine Properties and Dimensions
Print Accuracy ± 18 µm
Cycle Time (without printing and cleaning) < 8.5 seconds
Dimensions (L × W × H) 1,240 mm × 1,560 mm × 1,490 mm
Weight 1,200 kg
PC and Software
Operating Sysem Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC
Operating Requirements
Power Supply 220 V ± 10 %, 50 / 60 Hz AC
Compressed Air 6 bar
Standards (selection)
Automatic Stencil Cleaning, 2D SPI, PCB vacuum fixation, measurement of solder paste thickness, set of PCB support tools, 3 years of a JUKI warranty
Available Options and Accessories (selection)
Automatic Solder Paste Bead Dispenser, Grid tools for supporting the PCB, closed-loop SPI, air conditioning in process area, UPS, integrated code reader, MES interface
Automatic Solder Paste Bead Dispenser
A predefined paste quantity is automatically applied along the squeegee while maintaining 15 mm of reel diameter. Thus, solving the issue of overflowing paste.
Stencil Vent Inspection System
Using the indicator field mounted above as well as the CCD camera underneath, the system inspects the stencil vents and eliminates defects from the beginning. The system warrants premium printing quality for each PCB model.
Efficiency
During the fully automatic import and export of components of up to 54 reels there is no user intervention necessary. In the meantime, the employee can easily work on another task at hand. On top of that the automated storage saves valuable time, which would be lost when using a traditional high-bay racking system for the manual picking and packing as well as the retrieval of material.
Space-Saving Solution
The ISM UltraFlex 3600 flexible storage solution enables the storage of up to 3,644 7“ reels on an effective area of just 3.6 m². Alternatively the storage of a maximum of 906 15“ reels is possible. Combining both case sizes, ideally 1,940 7“ reels as well as 426 15“ reels can be stored in one single system.
Error Elimination
The fully automatic storage system prevents human allocation errors. Because every substance is scanned and photographed during import and export, each source of error is entirely eliminated. In addition the internal systems software can report back to the in-house ERP system on imported material as well as possible missing parts.
Humidity Control Module
With help of the optional humidity control module it is possible to constantly adjust and monitor the humidity within the system. Hereby maintaining an internal environment below 5 % RH and thus protecting sensitive components from humidity. On top of that the software keeps record of the predominant humidity during the whole storage cycle of the component.
ISM UltraFlex 3600 Storage Solution
Intelligent Storage Management
An intelligent and efficient storage management is turning into the key success factor regarding SMT manufacturing. Hereby ensuring an ideal output while simultaneously securing the increasing flexibility of the product program.
Our ISM storage management system provides you with this intelligent and flexible storage solution and helps you refocus on your value-adding activities. Using the ISM UltraFlex 3600 you will be able to flexibly store up to 3,644 reels, monitor them intelligently as well as oversee the fully automatic import and export of the components.
SPECIFICATIONS
Dimensions (L × W × H)
2,520 × 1,450 × 2,400 mm (height adjustable up to 2,600 mm)
Transport height
2,350 mm
Weight
1,000 kg (empty), 1,500 kg (full)
Power Consumption
max. 0.2 kWh – 0.4 kWh (without Humidity Control Unit)
max. 0.4 kWh – 2 kWh (with Humidity Control Unit)
Operating System
Microsoft Win 7 / Win 8 / Win 10, Microsoft Win Server 2008 / 2012
Handling
Touchscreen, keyboard / mouse and hand scanner
Control System
Up to 12 dehumifiers assimilable for humidity control
RS 800 Soldering Solution
Reflow Soldering Oven
JUKI’s RS 800 8-zone reflow-soldering oven embodies the best compromise between cost and effectiveness, floor space and energy consumption.
With its 8 zones even complex soldering profiles can be constructed. 2 cooling zones ensure a suitable cooling down of the printed circuit boards after the soldering process.
SPECIFICATIONS
Process Characteristics
Number of Heating Zones 8
Number of Cooling Zones 2
Total heated length 3,120 mm
Total cooled length 800 mm
Temperature Range Heating Zones 20 – 300 °C
High-Temp-Option (up to 350 °C) optional
Separate Top and Bottom control of temperature
Blower Fan top and bottom
Blower Fan frequency separately controllable in zones
Warm-up time approx. 35 Min.
Nitrogen Option optional
External Water Cooling for flux residue standard with nitrogen ovens
∆T Crossprofile < ±2 °C
PCB handling and transport
PCB width min. 50 mm / max. 460 mm
PCB space top 25 mm / bottom 30 mm
Conveyor speed range 30 – 200 cm / min
610 mm PCB width option
Transport of PCB on Mesh / Pin conveyor chain
Centre Board Support optional
Conveyor direction Righ-Left optional
Machine properties and dimensions
Dimensions (L × W × H) 5,380 × 1,320 × 1,505 mm
Weight 2,400 kg
PC and Software
Operating System Windows 7
Interfaces Ethernet, USB, SMEMA, Cogiscan IFSNx / TTC
Operating Requirements
Voltage Supply 400 V / 3 Phasen
Average power required during warm-up 30 kW / 9 kW
Exhaust Volume 2 × 10 m³ / min
Nitrogen (optional) 5 bar
Operating Environments 5 – 40 °C, 20 – 65 % RH
Standards (selection)
Automatic chain oiling system, UPS, Board-Drop / Jam-Alarm, On-Off-Timer, 3 years of a JUKI warranty (incl. blower fans / heating elements)
Available options and accessories (selection)
Dual lane configuration, automatic setting of conveyor width and CBS position
Best compromise between floor space, energy consumption and flexibility during profile construction.
Very good thermal properties (∆T Crossprofile < ±2 °C).
Low energy consumption as well a short warm-up period.
Available as a nitrogen oven, with a dual lane or with a large printed circuit board width.
Soldering flux deposit due to a condensate trap, optional with nitrogen.
Numerous useful functions already incorporated without extra charge.
3-year warranty on ventilators and heating elements.